Hubei Kirin Industry And Trade Co., Ltd
Frequently Asked Questions
Q
What is the energy consumption level of the equipment during operation? Is it energy - saving and environmentally friendly?
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Thank you for your attention! We attach great importance to energy efficiency and environmental protection in the design and manufacturing of equipment, and are committed to creating efficient and energy-saving equipment solutions.
In terms of energy consumption, the equipment uses advanced technologies and optimized designs to improve energy efficiency while maintaining high production efficiency. Factors such as the scale of the equipment, the degree of automation, the motor drive system, and the working temperature and pressure affect energy consumption. Although large equipment requires more energy, reasonable layout and automated operation can effectively control energy consumption. High-efficiency energy-saving motors and drive systems, combined with intelligent control, can reduce energy losses. Equipment for heating or high-pressure processes uses efficient heat exchangers and heating equipment to avoid excessive energy consumption.
In terms of energy-saving and environmental protection design, the equipment widely applies low-energy-consumption technologies, covering systems such as motors, electrical control, and heating, to reduce energy waste. Some production processes are equipped with waste heat recovery systems, which use waste heat to reduce the demand for external energy. Environmentally friendly materials are used in the manufacturing process, following the principles of green production to reduce the impact on the environment. The equipment complies with international environmental protection standards and meets the standards in terms of noise, waste gas emissions, etc., achieving low noise and low pollution. The selection of materials for the equipment focuses on durability and stability, reducing the resource consumption caused by the replacement of components.
These energy-saving and environmental protection designs have effectively reduced energy consumption and environmental impact during production, and at the same time saved operating costs for customers. We also encourage customers to pay attention to energy consumption and provide data analysis support to help optimize energy efficiency.
In summary, our equipment integrates a variety of energy-saving and environmental protection technologies, with low operating energy consumption and high production efficiency. Through the design of high-efficiency motors, waste heat recovery, green materials, and compliance with environmental protection standards, while providing reliable equipment, we help customers reduce energy consumption and environmental impact. If you have any special needs or questions related to energy conservation and environmental protection, you are welcome to communicate with us at any time, and we will provide professional suggestions and solutions.
Q
Do you provide installation and commissioning services? Are these services included in the quotation?
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We provide a full range of equipment installation and commissioning services to ensure the smooth production start-up and stable operation of the equipment. After the equipment is delivered, the technical team will go to the customer's site to complete the equipment installation, component connection and preliminary settings. After installation, commissioning and operation tests will be carried out, and the equipment parameters will be optimized to adapt to the characteristics of different products such as ketchup, ensuring that the filling accuracy and production efficiency meet the standards. At the same time, training on equipment operation, daily maintenance and fault handling will be provided for the operators.
Regarding the service fees, the standard quotation usually covers the routine installation and commissioning services. However, factors such as the order size and the installation distance may affect the scope of services included, and the specific details will be negotiated according to the actual situation. If the customer has additional requirements such as an extended commissioning period, special training, remote support, etc., additional fees will be incurred. We will clearly define the charging standards in advance to ensure the transparency of the services.
In the after-sales stage, we provide long-term remote technical support. Customers can obtain help at any time through means such as telephone, email, and video conferences. At the same time, regular equipment maintenance and parts replacement services will be arranged, and technicians will be dispatched to the site for inspection and maintenance to ensure the long-term stable operation of the equipment. If you have any questions related to services or fees, you are welcome to communicate with us at any time, and we will customize an exclusive service plan for you.
Q
Do the equipment support long - term continuous operation? How about the stability during operation?
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Our retail pack tomato products production line, with high-quality automated equipment and meticulous design, can achieve long-term continuous and stable operation, fully meeting the needs of large-scale production.
The equipment uses highly durable core components and high-quality materials, combined with an efficient and low-maintenance design, which can withstand long-term high-load work. The advanced PLC control system has intelligent monitoring and fault diagnosis functions, which can quickly respond to potential problems and reduce downtime. The efficient cooling and automatic lubrication systems prevent the equipment from malfunctioning due to overheating or friction, ensuring its operational performance.
During the operation process, whether it is high-viscosity tomato paste or other liquids, the equipment can accurately fill and tightly seal, ensuring consistent product quality. The optimized vibration and noise control reduce the impact of high-load operation on the service life of the equipment. The full-process automated monitoring system can detect the equipment status and production speed in real time and issue alarms to avoid malfunctions caused by untimely human intervention.
In terms of maintenance, the production line has low maintenance requirements, and regular inspections can ensure long-term stability. The equipment has undergone strict quality control and repeated tests, and the mechanical and electrical control systems have strong durability, resulting in an extremely low failure rate during large-scale production. In addition, the key components of the equipment have high-temperature protection and waterproof performance, enabling them to adapt to the high-temperature and high-humidity environment in ketchup production.
Through intelligent control, efficient maintenance design, and environmental adaptability, our production line can continuously and stably operate under high loads, helping customers improve production efficiency and reduce the risk of failures. If you have any special requirements, you are welcome to communicate with us at any time for customized solutions.
Q
What kind of control system is it? Is a PLC touch screen used? Does it support a multi-language interface?
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Our retail pack tomato products production line is equipped with an advanced PLC control system and a touch screen operation interface, enabling precise control and convenient operation. As the core of the control system, the PLC system can accurately regulate all production processes such as heating, mixing, and filling. It can monitor the equipment status in real time and automatically adjust parameters like temperature and pressure to ensure stable and efficient production.
The touch screen operation interface adopts a graphical design, which is simple and intuitive. It supports functions such as production parameter adjustment, status checking, task setting, etc. It can also display data such as production output and temperature in real time and conduct fault diagnosis.
In addition, the system supports the switching of multiple languages, including English, Chinese, Spanish, etc., making it suitable for use in different regions around the world. For special production requirements, our technical team can customize specific parameter and process control to meet personalized production needs, providing customers with efficient and flexible solutions.
Q
Can the production line be easily upgraded or expanded if additional upgrades or expansions are required?
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Our tomato products production line adopts a modular design, providing an efficient and flexible solution for equipment upgrading and expansion. The production line is composed of independent functional modules, and each module can be independently upgraded or expanded as needed. For example, a filling module can be added to increase production capacity, and a module can be replaced to optimize processing accuracy.
In terms of expansion capabilities, new packaging specifications can be easily added and adapted through simple configuration adjustments. When demand increases, core modules can be added or production lines can be connected in parallel to increase production capacity. New equipment can seamlessly interface with the existing system. New functional modules such as high-temperature sterilization and labeling can also be customarily added.
The equipment has strong compatibility. Newly added equipment does not require major modifications to the original facilities, which can reduce downtime for debugging. If it is necessary to improve the level of automation, an intelligent control system can be installed to achieve efficient production and data tracking.
Benefiting from the modular and standardized design, the upgrading and expansion process is rapid, and the installation and debugging cycle is short, minimizing the impact on production. Our technical team will follow up throughout the process to ensure that the upgrading and expansion work is successfully completed and to guarantee the stable and efficient operation of the system.
Q
Which countries or regions have your equipment been exported to? Does it meet the local food processing equipment standards?
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Thank you for your inquiry! As a professional in tomato product manufacturing in China, we not only supply high-quality tomato paste but also provide advanced production equipment to help our customers achieve efficient and safe production. Currently, our equipment has been successfully exported to many countries and regions in Africa, the Middle East, and Central America, and we strictly adhere to the local food processing equipment standards and regulations.
In terms of the export market, food processing enterprises in various African countries widely use our equipment, which has enhanced the local production capacity and the quality of food processing. In the Middle East region, our equipment meets the local hygiene standards and performance requirements, effectively improving the production efficiency of products such as ketchup and jam. In Central America, our equipment meets the local needs for production technology and automation, ensuring efficient production and consistent product quality.
Regarding compliance with standards, our equipment conforms to international safety and quality standards for food processing equipment and is adjusted and certified according to the regulatory requirements of different export markets. The equipment is environmentally friendly and compliant, designed with low consumption and high efficiency.
In terms of after-sales service, we provide installation and commissioning services to ensure the smooth operation of the equipment. We offer operation training to the operators so that they can master the usage and maintenance skills proficiently. We also provide long-term after-sales support, including regular inspections, maintenance, and spare parts supply, etc.